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The Yaesu FT-817

The Yaesu FT-817 is a fine little rig and I got mine in 2002 so it's one of the early ones. I've used it from home for PSK-31, SSB and CW and portable from Winter Hill for 'backpacker' contests on VHF and it's travelled with me to Malta on a couple of occassions where I have operated as 9H3BR. It's amazing what you can do with only 5 watts. My best so far is Chile using PSK-31.

One of it's weak points is the heavy drain on the battery and the very poor battery pack that is supplied with it. Mine came with a 900mAH pack of NiCd batteries and frankly these are a waste of space. I did try putting some 2700mAH batteries in the alkaline battery tray that came with it and doing the 'green wire mod' so that they could be recharged in situ but I wasn't happy with it.

Eventually, the battery pack gave up so I looked around for a replacement. One well known alternative is the W4RT battery pack butb this is a bit pricey at around the £50 mark. Likewise a Yaesu original is also expensive. I did consider making my own pack using 'industrial' tagged NiMh cells but trawling around the internet, I came across component-shop.co.uk who sold a 2600mAH NiMh battery pack for radio controlled cars so I decided to buy one and try it out.

I carefully removed the thermal fuse from the old pack and reinstalled it in the negative lead of the new one, making a small slit in the plastic housing to insert the fuse and hold it in place. The negative lead was cut and each side of the thermal fuse soldered to one leg of the negative wire. The only reason I chose the negative wire was because of the way the wire was running in the battery pack assembly. Finally, the soldered joints were covered with heatshrink insulation.
Finally, to complete the assembly I removed the leads from the old pack and soldered them onto the leads of the new pack. Again the joints were protected with heatshrink insulation.

A strip of insulating tape was then wrapped around the pack to hold the fuse in place and further insulate the connections.

So, how has it performed. Well I haven't really used it in anger yet but my next trip to Malta (9H) should see it called into action. However for less than a tenner, even if it all goes wrong, I don't think I can complain !

Other FT-817 Modifications

A forthcoming trip to the USA and the granting of an additional 100kHz on the 40 metre band, made me decide to 'do' the wideband modification. This involves removing the covers and the front panel and changing a jumper. Now you need good eyesight for this, and as I'm getting a bit long in the tooth now, I bought an illuminated desk magnifier which made the job a lot easier. A word of caution, be careful with removing the ribbon cable from the main board, the connector is very delicate. I was a bit hamfisted and snapped a bit of plastic off so be careful. For all the information, why not join the FT-817 Yahoo Group.

The FT-817 is also renowned for 'blown finals', especially the earlier models so I also did the 'phase reversal mod' just in case. Again this was quite straightforward to do and the information is readily available on the internet..

FT-817 Accessories

I can recommend the 'Peg Leg' stands which lift the FT-817 at an angle making it easier to use. I used to use a couple of rubber door wedges, then I bought the wire frame stand however, I definitely prefer the Palm Peg Leg. For CW, at home I use a standard Iambic Paddle mounted on a piece of polished Malta stone. However this is a bit heavy to carry around and it adds too much to the limited 'carry on' baggage allowance. So I now have a  Bulldog Mini-Key which is ingeniously constructed. Takes a bit of getting used to but handles my "QRS" Morse easily !

DISCLAIMER: I have no relationship with any of the suppliers noted on this page, I'm just a satisfied customer. Also, this page is for information and guidance only and shows a repair I actually completed on my own radio. I accept no responsibility for repairs undertaken using the method shown. Carry out modifications at your own risk !